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Forum Index : Solar : Cooling solar panels might pay (well?).

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neil0mac
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Joined: 26/12/2009
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Posted: 07:22pm 05 Apr 2010
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I know 'everyone' doubts the economics of panel cooling, but have these factors actually been considered - or even calculated?

1. Keeping them (and the inverter!) cool can increase power by 'up to' 20(?) percent.

2. The inverter won't shut down during peak insolstion periods.

3. Panel degradation over '20 years' is (largely?) due to overheating, so that even half of that loss (0.5% per year) is surely worth preventing?

A rough calculation suggests that half that 1% loss is about one years total production over time.

When you add the actual lost output per day (the '20%'(?) so called 'system losses') you are losing around 6 years (~ 1/3) of power production?

Or have I got it wrong somewhere?Edited by neil0mac 2010-04-07
 
Downwind

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Joined: 09/09/2009
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Posted: 11:27pm 05 Apr 2010
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Sound like just another good reason for a solar tracker to get them off the hot roof and out in the breeze to me.

Pete.
Sometimes it just works
 
neil0mac
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Posted: 01:10am 06 Apr 2010
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A sort of 'Frying pan OR Fire' situation?

Methinks, tracker AND cooling is the way to go!

I'll wait for evidence to the contrary.

Neil.
 
KarlJ

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Joined: 19/05/2008
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Posted: 11:29am 06 Apr 2010
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Neil
you are fast becoming quite the expert.
if you have the time (and could be bothered)
panels are as you know rated at 25degC
and loose 0.5% of output per degree of temp rise
now, panel typically runs at between 25-35deg hotter than ambient

thus calculation would be along the lines of reduction in that rise of say 1/2 thus moving sufficient air (how much could be calculated I guess based on insolation level)

thus instead of the panel running 1KW at 25deg its running at 60 degrees and output is down 17% or 170W
(over a day that adds up really quickly!)

you get the idea, given its your post, i look forward to your results!!

The maths could get quite messy i think, almost easier to have a working model for results!
Luck favours the well prepared
 
Loomberah

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Joined: 11/06/2008
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Posted: 12:56pm 06 Apr 2010
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I have often given my panels a spray of ~20C water on a hot day when the panels are over 60C on front and rear surface, and always gained 20-25% output. Of course not long after I stop spraying, the output decreases again.

~20 litres of water only gives a short period of cooling and the water is lost. As Neil and I discussed the other day when he called in, you would have to use a closed loop system for the coolant, otherwise there would be too much demand for water. A large dam or very long underground pipe to disperse the heat would do it though.

I've looked at the logistics of doing that on my trackers, but the weight of even a 5mm depth of water and the 1.2mm sheet of Aluminium to enclose it gets a bit prohibitive, weight and cost wise.
Loomberah weather +solar&UV, astronomy, photography, organic farm
 
MacGyver

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Posted: 05:02pm 06 Apr 2010
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As long as everyone is cool with using trackers, why not use a tracking flat-plate heliostat (mirror) on a gimbal and hit the panels with 'reflected' light?

By using a second-surface flat mirror, it would capture much of the solar radiation within itself and pass on the rest of the energy to the photovoltaic panel. That means the panel(s) could remain in a fixed position, making them more easily serviceable and likely at ground level and overall cooler than if they were bombarded with direct sunlight.

I've never actually tried it, but I threw up a post somewhere back in the day and everyone seemed to think reflected light would do as well as direct light as far as producing electricity from the photo cells, so this might be worth a try just to allow the panels to operate at a lower overall temperature.

Just an idea.



. . . . . Mac
Nothing difficult is ever easy!
Perhaps better stated in the words of Morgan Freeman,
"Where there is no struggle, there is no progress!"
Copeville, Texas
 
davef
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Joined: 14/05/2006
Location: New Zealand
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Posted: 08:01pm 06 Apr 2010
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  MacGyver said  
By using a second-surface flat mirror, it would capture much of the solar radiation within itself and pass on the rest of the energy to the photovoltaic panel. That means the panel(s) could remain in a fixed position, making them more easily serviceable and likely at ground level and overall cooler than if they were bombarded with direct sunlight.


What percentage of the incident radiation would a good mirror actually absorb?

If you reflected 100% of the light off a mirror and all of it hit the solar panel why would it run cooler?

Have a look at this project here and use the cooling water to heat a swimming pool.
 
neil0mac
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Joined: 26/12/2009
Location: Australia
Posts: 210
Posted: 09:01pm 06 Apr 2010
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  Loomberah said   I have often given my panels a spray of ~20C water on a hot day when the panels are over 60C on front and rear surface, and always gained 20-25% output. Of course not long after I stop spraying, the output decreases again.


Gordon, you might like to comment on the scale an glass comments above somewhere.

  Quote  ~20 litres of water only gives a short period of cooling and the water is lost. As Neil and I discussed the other day when he called in, you would have to use a closed loop system for the coolant, otherwise there would be too much demand for water. A large dam or very long underground pipe to disperse the heat would do it though.


I do have the option of running a closed reticulation system by using the submersible on the bore with an open return pipe. No resevior, and a constant supply of cool
water at around 18 deg. C.

  Quote   other day when he called in, you would have to use a I've looked at the logistics of doing that on my trackers, but the weight of even a 5mm depth of water and the 1.2mm sheet of Aluminium to enclose it gets a bit prohibitive,


As you well know, mate, I can hang another tonne off my tracker (with its six 'legs' and five feet' - no further comments at this stage of development!), so weight isn't a problem.

The problems with an aluminium sheet are to do with water in contact with the electrics one of and sealing it to the panel frame, as well as the cost and weight.

I am seriously looking at using a 'plastic bladder' with a light internal frame to keep it taut so that there is minimal pressure on the glass.

BTW, the glass in solar panels is far too thin to withstand the water pressure is any 'simple' add-on. You could need glass around the 12 to 16mm thick mark to prevent a disaster. (Think domestic 'fish tanks' and they have considerably smaller glass areas!)Edited by neil0mac 2010-04-08
 
neil0mac
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Joined: 26/12/2009
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Posted: 09:09pm 06 Apr 2010
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  davef said  

What percentage of the incident radiation would a good mirror actually absorb?

If you reflected 100% of the light off a mirror and all of it hit the solar panel why would it run cooler?

Have a look at this project here and use the cooling water to heat a swimming pool.


These PV panels (see PVCool.com.au) were quoted last year as 90 Watters, now they are 140 with the same specs. as far as I can tell (so the mirror only adds 50% in reflected light?) but it also adds heat too. They are a Russian design and. up there. they have aluminium fins on the backs of the panels and draw warm air down into the building.

Ummm. Now folks will see why I am 'obsessed' with cooling!
 
Loomberah

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Posted: 11:41pm 06 Apr 2010
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  neil0mac said  
Gordon, you might like to comment on the scale an glass comments above somewhere. [/quote]

Scale is not a problem at all with fresh rainwater from my tanks, I certainly have no buildup on the panels, and they get washed with a lot more of the same stuff straight form the sky ;) Of course, bore water will contain plenty of dissolved salts and they will deposit anywhere there is evaporation or suitable metals.


[quote] The problems with an aluminium sheet are to do with water in contact with the electrics [/quote]

All my newer panels have fully sealed electrics on the rear of the panel and flying leads, unlike my older unused, sitting in the shed, 12V panels which had connection boxes on their rear side.



[quote] BTW, the glass in solar panels is far too thin to withstand the water pressure is any 'simple' add-on. You could need glass around the 12 to 16mm thick mark to prevent a disaster. [/quote]

It only needs to be extremely low pressure, just like in my hydronics house heating system - keep it open at the top and you wont have any more than 8kPa (~1psi) at the bottom of a 0.8m column (height of a horizontal panel stood on its edge). Less if the water can freely drain away at the bottom. Thats if you want to fill the enclosure with water, which of course is quite unnecessary. Contained high pressure sprays with large drains would be a much better idea- much less weight and no pressure containment issues.

Fish tanks need to be thicker than required for purely resisting pressure for safety reasons in the domestic situation.Edited by Loomberah 2010-04-08
Loomberah weather +solar&UV, astronomy, photography, organic farm
 
neil0mac
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Posted: 12:13am 07 Apr 2010
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Food for thought!

(I must confess, I thought the glass thickness 'story' from a (Tamworth) glazier was a bit far fetched - but he was the 'expert' - so I didn't argue.)
 
MacGyver

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Posted: 03:58am 07 Apr 2010
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[Quote=Davef]What percentage of the incident radiation would a good mirror actually absorb?

If you reflected 100% of the light off a mirror and all of it hit the solar panel why would it run cooler?


I dunno!

I used to have a concentrating solar collector that I used for fractional distillation of wood chips to make ethanol. The mirror array was stationary facing north (I live in Southern California, USA). I used a flat-plate, second-surface mirror to track the sun and bisect the angle between it and my target (the mirror array with fixed focal length) and the flat mirror got pretty hot, while the concentrator array didn't. "How much" hotter or cooler wasn't an issue, so I never measured it.

Now, I don't know if reflected sunlight will create as much or as high quality electricity from a PV array as using direct sunlight. This was "Just an idea" I thought I'd throw out. If anyone knows the answer to this, now's the time to step up to the plate!

As for Davef's second question, it's been my experience that 100% of the light DOESN'T get reflected and therein lies the rub. Like I said, I don't know about the quality of the PV-generated electricity from a secondary source (a reflection in this case).




. . . . . Mac




Nothing difficult is ever easy!
Perhaps better stated in the words of Morgan Freeman,
"Where there is no struggle, there is no progress!"
Copeville, Texas
 
Loomberah

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Location: Australia
Posts: 43
Posted: 09:18am 07 Apr 2010
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Back surface mirrors generally relect about 80% of the incident light. 2 reflections puts you down in 60-70% territory, so you'd expect 60-70% of the output.

[quote]
Like I said, I don't know about the quality of the PV-generated electricity from a secondary source (a reflection in this case).
[/quote]

The electricity will be of the same quality, but there wont be quite so much of it ;)
Loomberah weather +solar&UV, astronomy, photography, organic farm
 
neil0mac
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Posted: 10:44am 07 Apr 2010
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  Loomberah said   Back surface mirrors generally relect about 80% of the incident light. 2 reflections puts you down in 60-70% territory,


Does anyone know where Mylar fits within the 'reflective index' (for want of a better term!) range?
 
Loomberah

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Posted: 10:57am 07 Apr 2010
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Various above 90% I suspect.
Loomberah weather +solar&UV, astronomy, photography, organic farm
 
GWatPE

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Joined: 01/09/2006
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Posted: 02:05pm 07 Apr 2010
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The problem with mirrors, is that these get dirty as well. we need a dustrophobic surface for the panels, combined with a decent air cooled heatsink on each panel. :)

I just increased the number of panels to get more power. the panel temperature problem may be of significance in central AUS, but for most coastal areas, there would not be too many really hot days, and the other days, there may be a few hours around midday with a reduced output due to cell temps.

The cell derating with temperature, flattens the daily peak power output, during periods of maximum solar irradiation.

There may be a short period of the day when the maximum power was reduced by up to say 15%, but a lot of the day, the derating would be between 5 & 10%.

To me the jury is still out, and I will leave my system alone, wrt a water cooled/washed option.

Gordon.


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Loomberah

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Posted: 12:18am 08 Apr 2010
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  GWatPE said   The problem with mirrors, is that these get dirty as well. we need a dustrophobic surface for the panels, combined with a decent air cooled heatsink on each panel. :)
[/quote]

big problem with mylar sheet, it becomes charged quite easily and becomes a real dust attractor. I imagine on a day of very low humidity and strong winds, it would lose a lot of its effectiveness if you were in a dusty area.

[quote]
There may be a short period of the day when the maximum power was reduced by up to say 15%, but a lot of the day, the derating would be between 5 & 10%.


On long summer days of 35C+ that "short period" might be 6-8 hours long, ie a large proportion of the day. Neil gets plenty of days like that in summer. I'm up in the hills with my panels at nearly 700m ASL, so a few degrees cooler than Neil, and I see long periods of low output in summer too. The gains are quite immediate and dramatic when I cool my panels, so I think Neil's proposed array would benefit if he can make a reliable cooling system that doesn't consume too much power.

Loomberah weather +solar&UV, astronomy, photography, organic farm
 
neil0mac
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Posted: 12:51am 08 Apr 2010
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  Loomberah said  
big problem with mylar sheet, it becomes charged quite easily and becomes a real dust attractor. I imagine on a day of very low humidity and strong winds, it would lose a lot of its effectiveness if you were in a dusty area.



So the mylar needs to be 'grounded'? Since the Array/tracker should be grounded, that isn't difficult.

  Quote   On long summer days of 35C+ that "short period" might be 6-8 hours long, ie a large proportion of the day. Neil gets plenty of days like that in summer. I'm up in the hills with my panels at nearly 700m ASL, so a few degrees cooler than Neil, and I see long periods of low output in summer too. The gains are quite immediate and dramatic when I cool my panels, so I think Neil's proposed array would benefit if he can make a reliable cooling system that doesn't consume too much power.


Just for the record, we've had periods where the minimum temp over 24 hours has been 35 deg. plus for days at a time. Not every summer, of course!
 
Loomberah

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Posted: 01:03am 08 Apr 2010
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  neil0mac said  
So the mylar needs to be 'grounded'? Since the Array/tracker should be grounded, that isn't difficult.


I'm not sure how successful you would be trying to Earth a sheet of Mylar, given that it is mostly an insulator- the reason it gets charged up in the first place. The Al coating is extremely thin, and I'm not sure how reliably you could make contact with it in the long term.
Loomberah weather +solar&UV, astronomy, photography, organic farm
 
neil0mac
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Posted: 02:23am 08 Apr 2010
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I'm thinking that it might be attached to a (slightly convex) metal sheet ... or ... held in place with (mylar covered?) metal straps (provides security against wind damage as well). Edited by neil0mac 2010-04-09
 
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