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Forum Index : Microcontroller and PC projects : Beware lead-free solder

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CaptainBoing

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Joined: 07/09/2016
Location: United Kingdom
Posts: 1994
Posted: 11:22pm 12 Aug 2017
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interesting section of the following vid concerning Tin (Sn)

jump to about 5:35 for the solder thingie

https://www.youtube.com/watch?v=Q9zdt-rOB0Y
 
KeepIS

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Joined: 13/10/2014
Location: Australia
Posts: 1399
Posted: 12:55am 13 Aug 2017
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This reminds me of a major problem going back over 35 years when I was repairing some of the first equipment with micro helical resonators and PPL modules in Radios transceivers. Took a few months before we realised the problem of microscopic crystalline wires growing in the modules.



It's all too hard.
Mike.
 
paceman
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Joined: 07/10/2011
Location: Australia
Posts: 1329
Posted: 03:40am 13 Aug 2017
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Hmmm, takes me back to my early metallurgy degree days (started 1966 ). That phase change and dendritic crystal growth was a standard demonstration. Worse was being in the metallography lab having to polish a tin specimen and get it largely scratch free under the microscope - pretty much impossible!

Greg
 
Phil23
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Joined: 27/03/2016
Location: Australia
Posts: 1664
Posted: 12:17pm 13 Aug 2017
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Really interesting when you've grown up with a grandfather that spent 60 years a mining engineer & Tin Miner.

Remember many instances of grading & bagging refined tin & a couple of occasions which involved actually smelting it into ingots.
 
Grogster

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Joined: 31/12/2012
Location: New Zealand
Posts: 9081
Posted: 01:18pm 13 Aug 2017
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I still prefer leaded solder. The whole lead-free solder thing is a bit of a red-herring if you ask me - and you didn't

While I do acknowledge the dangers of lead etc, when you look at the amount of actual lead on a soldered PCB or in a roll of solder, it is nothing to be concerned about IMHO.

Again, this is just MY opinion - others more in the know feel free to correct my understanding there.

The amount of trouble I have had with lead-free solder, I don't bother with it anymore. Neither in solder-wire form, or in solder-paste form. Both wire and paste that I use are leaded.

Lead-free solder or paste requires much more heat to make it flow too, which puts many components under much more heat-stress then they need with leaded solder or paste.

And cos there is no lead in there to keep the solder "Soft", dry-joints on factory produced boards using lead-free are rampant, cos if stressed at all, the join just fractures - you end up going over the whole board wetting the solder with leaded stuff anyway, which is all a complete waste of time had they just used leaded solder in the first place.

Leaded solder suffers from dry-joints too, but I find the lead-free stuff even worse for dry joints then the leaded stuff based on what I have seen so far.

But this is progress, right.......
Smoke makes things work. When the smoke gets out, it stops!
 
Tinine
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Joined: 30/03/2016
Location: United Kingdom
Posts: 1646
Posted: 09:57am 15 Aug 2017
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Where are you UK-based guys buying leaded solder?
 
CaptainBoing

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Posts: 1994
Posted: 10:14am 15 Aug 2017
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still using stocks from years ago. Got a couple of 1KG rolls yet to start - reckon it will see me out
 
paceman
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Joined: 07/10/2011
Location: Australia
Posts: 1329
Posted: 01:15am 16 Aug 2017
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  Phil23 said   Really interesting when you've grown up with a grandfather that spent 60 years a mining engineer & Tin Miner.
Remember many instances of grading & bagging refined tin & a couple of occasions which involved actually smelting it into ingots.

Was that in Tasmania Phil? I spent some time on one of the tin dredges up near Derby (in Tas). It was a lot of fun - watching all the ore-dressing separation processes was quite fascinating (for a budding metallurgist ) My mate's grandfather had a 'show' at Sth. Mt. Cameron and used to disappear up there for a week or two at times, then come back with a few bags of 'tin' (cassiterite of course) that we were not allowed to touch - we were little guys back then. I think he really just enjoyed the break from his 'good lady' - he was tough but no match for her!

Grogs - totally agree about Pb-free being a pain and I certainly don't use it. But I guess if you were one of those production line girls in China soldering away all day long and dodging Pb fumes you might feel differently. Whenever I see a bit of video of mountains of e-waste I must say I feel a bit that way too. Governments certainly have a responsibility to do something about Pb pollution but on the small scale most of us work with, I don't think it's an issue. High production consumer electronics companies should have to use Pb-free IMHO.

Greg
 
piclover
Senior Member

Joined: 14/06/2015
Location: France
Posts: 134
Posted: 05:19am 16 Aug 2017
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@Grogster

I totally agree with your views on "lead-free" solder: it's a total PITA, and does "lead" (pun intended) to many troubles with home-made projects.

As for where to find the good old Sn/Pb rolls, I bought some, last time, from Selectronic... before they closed.
It looks like Farnell/Element14 is still stocking a lot of different models of Sn/Pb[/Cu][/Ag] rolls as well.
They are often listed as "for repair" by retailers, since old electronic boards must be repaired with a compatible solder...
 
Grogster

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Posted: 01:28pm 16 Aug 2017
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Element-14, Farnell, Jaycar, Altronics - any of the electronic hobbyist shops will also usually still stock 60/40 leaded solder.

One word of caution: Stay away from cheap rolls on eBay or Aliexpress IMHO, as they tend to be absolute rubbish and make soldering very difficult - if it can be done at all with those rolls. Stick to a known distributor where you will get what you pay for. More expensive then eBay certainly, but quality stuff.
Smoke makes things work. When the smoke gets out, it stops!
 
Tinine
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Joined: 30/03/2016
Location: United Kingdom
Posts: 1646
Posted: 12:44am 20 Aug 2017
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Thanks,guys. I found some at Rapidonline.
 
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