Time for a new Warpinverter build


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Warpspeed
Guru

Joined: 09/08/2007
Location: Australia
Posts: 4406
Posted: 08:49pm 19 Mar 2021      

  rogerdw said  

Maybe I could wind a thick piece of fishing line between the wires to fill the gap and keep them apart.

Don't stress yourself Roger, there is only a volt or so difference between alternate turns, and the insulation on the wire is really excellent stuff.

The thick winding will go on easily.  The circles within circles software assumes rigid perfect mathematically correct circles.  
The very fine multistranded wire with thermoplastic insulation is quite soft and easily deformable. If you put it in a vice, you can squash it flat fairly easily.

So where one turn touches another, the wire can deform slightly and the whole mess can be squeezed into a slightly smaller space than theoretically necessary. So if the software says it will fit, it will all fit on easily with space to spare for a big central mounting bolt.