Hopefully? Another 48vdc-240vac Toriod Inverter build.


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poida

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Joined: 02/02/2017
Location: Australia
Posts: 1458
Posted: 11:53pm 14 Jan 2023      

  KeepIS said  
Question:

You mentioned re adjusting the resonance after fitting the choke. Wondering how did you did that, I initially used a precision generator and CRO to set the secondary CAP value. I doubt having the choke connected would make that static test for resonance change that much?  



how I do it is drive the entire transformer, with choke in circuit
at the two connections (I call them V1 and V2) made at the inverter board.
I disconnect one from the board to remove any effect it may have.

Today I checked it with the test inverter.
The function generator is set to 3.5V p/p, 50 Ohm output.
The output is connected to V1 and V2 with a 50 Ohm resistor in series.
The CRO is connected to the function gen outputs, at it's BNC terminal.

This test measures the choke + transformer + cap placed on the secondary
and also it includes the effect of the small 240 -> 12V feedback transformer.
The whole lot.

It does resonate but the Q factor is rather small.
I put the DSO in "HiRes" mode (this decimates large no.s of samples). This is to reduce the EMI my workbench is bathed in.

70 Hz   4.03 V
60 Hz   4.42 V
50 Hz   4.67 V
40 Hz   4.3 V
30 Hz   3.7 V

The peak is around 50 Hz.

The capacitor is 1.0uF
The choke is 100uF. 8 1/2 turns on a double core (2 side by side)
using the E70/33/32, N87 with 1mm or so gaps on the inner poles

I tried this without the choke in circuit and the peak was the same.
You are right, it does not make much difference.