Bryan's Inverter build


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wiseguy

Guru

Joined: 21/06/2018
Location: Australia
Posts: 1173
Posted: 03:54am 09 Oct 2023      

Good to see your progress Bryan. The 2 x toroids I have are 3.5KW Aerosharps like yours but a subtly slightly different version. The primaries on mine are 230V & 195T the secondary's are 250V & 212T. I intend to remove 17T from the 250V windings, which luckily are the outer winding so I will have 2 secondary's of 230V & in parallel.

I calculated that at 5KW load with a single secondary the R losses are ~50W but with the two in parallel it will be ~ 25W.  The idling power will not change, just the efficiency (and lower heat produced) under high load.

I may have written the turns for the primary and secondary in texta on the outside of your toroid?  I'm getting old and it was a long time ago so I don't remember now...
So the 17T removed for mine I am sure will be a few turns different for your toroid.

I am guessing that having finished the build, the thought of dismantling and unwinding some turns on one winding will not be greeted with a whole lot of enthusiasm ?
Edited 2023-10-09 14:00 by wiseguy