Builiding of a complete 6kW PV inverter with MPPT chargers


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Murphy's friend

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Joined: 04/10/2019
Location: Australia
Posts: 671
Posted: 05:35am 24 Feb 2024      

  rogerdw said  
I think my biggest concern was if I did it wrong and had to unwind it  ...  then I was stuffed. Of course, now that it works I think I probably should have.  


Good point Roger, all of my early transformer windings were epoxied, mainly through the hole to hold the wire pushed out while I had a split PVC tube clamp inserted.
That worked a treat to get maximum hole space but it got me when the time came to unwind and modify the winding (as in the primary of my big warpverter tranny I have now re wound).

The wire was re usable but I had to pull my straightener along lots of times to remove any sharp epoxy remnants.

I now have inserted a permanent split PVC tube clamp  inside and a varnished rope wrap outside. This still allows good cooling while preventing wire  hum.