low parts count 2kW inverter


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analog8484
Senior Member

Joined: 11/11/2021
Location: United States
Posts: 198
Posted: 05:35pm 01 Feb 2026      

  poida said  it is 1oz copper, if it shows promise I will make a v.2 with 2 oz copper, error fixes, unused footprints removed and space for 3rd main cap.

I have 3 similar inverters to compare.
this one, the first version of it that uses TIP41/42 transistors in the totem pole
type gate drive and Wiseguy's inverter with it's professional design.

All 3 require about 1330 W input to drive the same load. Maybe Wiseguy's inverter
used 1300 W but the load varies over time so it's hard to get it accurate.

The next thing to examine is gate drive signal shapes and look for shoot through
at idle and under load.


Cool.  Look forward to your findings.

  poida said  
I varied gate drive voltage while running under load and changing from 12 to 15V
made no difference to input power.


Not surprised since the gate caps are fully charged by 10V according to the datasheets.  I have tested some HYxxx MOSFETs at 10V and 12V and didn't see any significant difference.


  poida said  
Finally, I might need to put "some" resistance in the gate drive, at the moment
the FET gate is direct connected to FOD3182 output and I suspect there is
MHz oscillation. No doubt that is causing some shoot through.

That's a bit surprising.  Besides shoot through, the RFI/EMI can be pretty bad as well without any external gate resistance.