low parts count 2kW inverter


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analog8484
Senior Member

Joined: 11/11/2021
Location: United States
Posts: 198
Posted: 07:14pm 14 Feb 2026      

Nice captures of the false turn-on waveforms.  The most interesting ones to me are the ones under low load conditions where most inverters spend their time when running. My theory is that frequent (PWM frequency) but short false turn-on's under low/no load conditions are pernicious and cause the thin MOSFET gate oxide layer to degrade over time and can eventually fail suddenly even without a significant load.

Looking at the 200W load low-side waveforms of the new board:

200W load, no gate resistor or diode:
  poida said  




200W load, 10R gate resistor and diode:
  poida said  



It looks like the false turn-on peaks (~2.5 to ~3V) are greater than the minimum HY4008/HY5608 gate turn-on threshold voltage (2V).  Adding a small gate cap should help reduce the false turn-on peak as it changes the overall Cgd/Cgs ratio.  However, it also has other side effects like increased switching loss.  Perhaps negative gate bias voltage would be the cleaner way to keep the false turn-on peaks well below the minimum MOSFET gate turn-on threshold voltage.