Large toroid winding


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phil99

Guru

Joined: 11/02/2018
Location: Australia
Posts: 3379
Posted: 02:18am 10 Aug 2026      

"Flag" style solder lugs can be made from copper sheet or thin copper bar.
Curl one end of the strip around the cable and drill a hole in the other end.

Drill shanks make good formers for curling it.

If you have a scrap of copper tube / water pipe it can be cut lengthwise to make some sheet.  If you are lucky it will have the right I.D for the wire already. Flatten one end for a lug or use as a joiner to flexible wire.

For connecting solid wire to flexible wire with sheet form the sheet into a tube, poke the two ends in each end of the tube and solder. Heat shrink over.
Edited 2026-08-10 13:34 by phil99