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Forum Index : EV's : Hybrid remote lawnmower

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Alasdair
Regular Member

Joined: 12/01/2011
Location: Australia
Posts: 62
Posted: 01:59pm 16 Feb 2011
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Hi all
I am collecting parts to build a hybrid remote controlled
lawnmower, which when completed will allow me to mow
a very steep (30-40 deg) bank. I plan to use a two stroke
pope motor that I have, as this type doesn't fuss about running
at extreme angles. The motor will run the blade disc and a
small car alternator which I have ready to go. I plan to run
four gearmotors that I salvaged from a wierd mobility scooter
with the front two reverse linked to the rear two to facilitate
four wheel steering. The motors will be steered via a small
servo of some kind. (still trying to find this part) I plan to vary
the field voltage to the alternator to facilitate speed control
and regulate & charge a small battery pack for the RC and
steering servo. No engine throttle needed as the pope is
governed. I'll use a rover SP deck as it has a belt hole behind
the crank which will allow easy mounting of the alternator.
The wheels will have negative camber, wide track and nobbly
tyres to keep CG down and minimise rollover, but I'll also fit
a couple of hoops to help it roll back onto it's feet if the
inevitable happens. I've nearly slid under the self propelled
mower too many times for comfort on this crazy bank.
One neighbour wants one if it works for a gully on his block,
however it runs to near vertical about two thirds the way down
so I think he'll need tank tracks and lots of luck..
Amc-elec
 
VK4AYQ
Guru

Joined: 02/12/2009
Location: Australia
Posts: 2539
Posted: 12:34am 17 Feb 2011
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Hi Alisdair

I would suggest a small linear actuator for your steering servo as they have a digital feedback built in. It may be useful to add a heavier cutting disk to get some gyro stabilization, as I found out with stock cars the hoops just help it keep rolling until it hits something, better with a active roll arm that can right the mower, using another linear actuator.

You can get a small speed control on fleabay for cheaper than you can build one, one each side with digital to replace the pot and you got it all.

All the best

Bob
Foolin Around
 
Alasdair
Regular Member

Joined: 12/01/2011
Location: Australia
Posts: 62
Posted: 10:47pm 20 Feb 2011
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Hi Bob,
I do have a linear actuator (LA30 Linak)
which I may try, the only problem is it's
a bit slow at 12v, I'd have to stop and
wait to turn, I think I could gear the linear
motion up (very short steering arms) or
use a counter lever. Is your twin speed
controller idea based on skid steer? I
was going to build a big servo using a
Bodine gearmotor (ex paristaltic pump
from a dialysis machine)but I can't seem
to buy a driver chip for digital proportional
control. I was going to bust open a little
rc servo and just upgrade the driver
transistors, The drive motors will probably
need up to 15-20 Amps each, worst case
scenario (stalled against obstacle) but
those cheap speed controllers are good
value. The field option will ramp the full
output (85 A) from the alternator so is
pretty bulletproof, but I have to regulate
and store for receiver and steering..
Your idea sounds better, but skid steer
will probably result in a downhill drift
by the time it turns.
Regards Alasdair
Amc-elec
 
VK4AYQ
Guru

Joined: 02/12/2009
Location: Australia
Posts: 2539
Posted: 01:36am 21 Feb 2011
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Hi Alasdair

I think the way you turn on a hillside is important as I found out driving a skid steer dozer LW 16 many years ago.
Because you are mowing in both directions it isn't a 180 deg turn, and run the tyres at a low pressure for a better traction footprint. I think it would be a lot easier than trying to rig up steering.

All the best

BobEdited by VK4AYQ 2011-02-22
Foolin Around
 
Alasdair
Regular Member

Joined: 12/01/2011
Location: Australia
Posts: 62
Posted: 11:30am 21 Feb 2011
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Hi bob,
I always do things with maximum engineering challenge
divided by minimum time and utilize as much junk from
the shed, topped up regularly by local tipshops, as possible.
I just realized I have a snapper ride on mower with a good
cutting deck (appx 28") but stuffed transaxle buried in there.
I could easily build a frame with a wheelmotor on each corner,
linked with chains for steering. This would allow 270 deg steering,
or enough to rotate on the spot. I would need to dry-sump
convert the motor, but the extra cutting deck width would
be worth it, however it will be heavy, wider track, and be more
likely to destroy itself if it tips over. A mercury switch with oil
pressure switch on ignition circuit is probably some insurance.
I just don't want to break the wheelmotors. Maybe I just stick
to the little 18" pope. Keep it light and nimble. The wheelmotors
have a 6" rims with fat 4" knobbly tyres so it would be good to
lower pressure. I was going to swing the front axle about 15 deg
to keep all feet on ground, but it puts C/G on three points instead
of four so I don't think I will. All wheels driving should be enough
if one wheel finds itself dangling. I won't electrically differentiate
the motors for this reason too. Skid steering is sounding better
all the time.
Regards Alasdair.
Amc-elec
 
VK4AYQ
Guru

Joined: 02/12/2009
Location: Australia
Posts: 2539
Posted: 01:00pm 21 Feb 2011
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Go for it mate,

The old dozer I had was four wheel drive with chain box on each side, it never worried about one wheel swinging in the air for a bit, if the tyres are a bit under inflated they will compensate to a degree.

I think the little pope sounds like a good starting point, if all works out as planned go to bigger and better later. the mercury switch on the ignition sounds good, at least you wont have to dodge a disk with sharks teeth if you have to right it manually.

All the best

Bob
Foolin Around
 
Alasdair
Regular Member

Joined: 12/01/2011
Location: Australia
Posts: 62
Posted: 11:04pm 22 Feb 2011
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Hi bob
Good plan, start small, I did actually lose that Pope mower once
after a couple of bounces it flipped over and ended up on it's side
before finally spluttering to a stop. I remember thinking 'sure glad
I wasn't down there trying to dodge that! At least with gearmotors
there is no freewheeling to contend with.
Regards Alasdair.
Amc-elec
 
Gizmo

Admin Group

Joined: 05/06/2004
Location: Australia
Posts: 5019
Posted: 10:12am 18 Mar 2011
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I have a couple of ride on mowers and always thought it would be a cool project to convert one to remote control. But then I thought, I would have to walk around behind it so I could see where it was mowing. Then I figured I could sit on the mower, so my legs didn't get tired. Then I noticed the mower already had controls I could reach from the seat, so I didn't need a remote control after all.

But seriously, at my old property, it was very hilly and on a few occasions I almost fell off the mower. Scary, I can see how accidents happen, and end up with a mower on top of you. Thats when a remote control would have been handy, I could stand next to the mower while it tries to cut the grass on some dangerous angle.

Glenn
The best time to plant a tree was twenty years ago, the second best time is right now.
JAQ
 
VK4AYQ
Guru

Joined: 02/12/2009
Location: Australia
Posts: 2539
Posted: 01:33pm 18 Mar 2011
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Hi Glenn

Don't go near the edge of the range up there and you will be alright.

Bob
Foolin Around
 
Alasdair
Regular Member

Joined: 12/01/2011
Location: Australia
Posts: 62
Posted: 02:46am 19 Mar 2011
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Hi all,
I do use the ride on for most of the lawn
but the remote mower is just for the 45 degree
bit, which is hard enough to walk up, let alone
the 90 passes it takes with a self propelled
mower. My ankles will be very happy to never
do that again. I can sit back, watch the mower
do all the hard work, and listen to my iPod.
Alasdair.
Amc-elec
 
Poss

Newbie

Joined: 27/09/2009
Location: Australia
Posts: 30
Posted: 09:05am 19 Mar 2011
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Fence it off and put a sheep in there and call him "Victa" fully self propelled,zero turn, low emissions and then invite him to Sunday lunch when he's done.
A brave man may not live for long, but a careful man does not live at all.
 
Alasdair
Regular Member

Joined: 12/01/2011
Location: Australia
Posts: 62
Posted: 11:34am 20 Mar 2011
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Ha, you Poss must be psycic, we were given
three ex pet sheep, named Victa, Rover and
Briggs, two died of snake bite and the lone
survivor went nuts, or more nuts in sheep terms
so we gave him away, but they were escapologists
and a total pain in the backside. We now use
conventional mowers as they don't try to get
into the house, or sleep on your steps on pitch
black nights, or huddle on the verandah to watch
you inside.. Just put petrol in, pull cord, mow.
Amc-elec
 
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