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Forum Index : Windmills : cutting out the F&P bearing block

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KarlJ

Guru

Joined: 19/05/2008
Location: Australia
Posts: 1178
Posted: 09:29am 08 Nov 2009
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Guys I noticed on the homepage dismantling of the machine doesnt cover removing the bearing block.

the NZ boys tell me the chainsaw is not a good idea and a hacksaw doesnt have the throat to deal with whats left if an angle grinder is used but a plain wood saw cut through it like butter.

Obviously fillm is using this bearing block and now its proven and cheap may want to add this as like others, I threw it away considering it was too hard and I wouldnt need it.

All up 5 mins.... can even be done on the nature strip as previous owner looks on in horror!
still less obtrusive than a chainsaw being used to carve up their old machine.

band aid on the thumb is unrelated!

Karl
Edited by KarlJ 2009-11-09
Luck favours the well prepared
 
grub
Senior Member

Joined: 27/11/2007
Location: Australia
Posts: 169
Posted: 09:14pm 08 Nov 2009
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I use an electric chain saw. Some of the strengthening "spars" snap and crack but I make sure that I cut far enough away from the core so as not to damage the plastic. I tried a hole saw and hand saw, too slow. I tried a sabre saw too, but for sheer speed the chain saw was best. It just has a problem with plastic swarf so broom is also needed.
 
AMACK

Senior Member

Joined: 31/05/2009
Location: Australia
Posts: 184
Posted: 09:07am 09 Nov 2009
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I too use a chainsaw and have not had any truble with it. The first attempt I used a bit of 100X100 mm Box section steel that I heated and used a hydrolic press to apply presure as I heated it. It sounded good at the time but did not work well. My aim was to make a tight fit and have it welded or melted in place at the same time. Did not work...
*Note to self

1. Make it thick

2.Make it heavy.

3.Make it stronger than it should be.

4. Don't rush the first job as the second job will cost more and take mor
 
turnymf
Regular Member

Joined: 04/10/2008
Location: Australia
Posts: 84
Posted: 12:54am 24 Dec 2009
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Anyone else here tried a axe
Sounds rough but it takes out the centre quickly
Still needs finer work of course

If at the tip, I smash out the plastic around the two top screws to lift the lid away, remove the agitator and bowl
Flip it upside down and remove hub and stator
rip out the tub, turn tub upside down and start swinging
Six or seven hits and it's out
 
Barry T Coles

Senior Member

Joined: 30/07/2009
Location: Australia
Posts: 109
Posted: 01:47am 24 Dec 2009
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Try this link, theres a couple there.

Cheers
Barry

http://www.thebackshed.com/windmill/FORUM1/forum_posts.asp?T ID=2178&PN=1
I need to learn from the mistakes of others.
I dont have the time to make them all myself.
 
KarlJ

Guru

Joined: 19/05/2008
Location: Australia
Posts: 1178
Posted: 11:21am 24 Dec 2009
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An axe! what a BUTCHER!!!!

I tried the chainsaw and was less than impressed, got the feeling on a few occasions I was going to chop off my legs.

Phill sent me a pic of his hole saw, said he didn't have the heart to post it after I showed my effort which involves Yakka..

I do like the idea of the hole saw but for the tip, the axe is the go!
Luck favours the well prepared
 
GlennS

Newbie

Joined: 25/01/2010
Location: Australia
Posts: 1
Posted: 03:11am 25 Jan 2010
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The handsaw method works a treat. When the plastic bearing block is cut out, you can use an electric planer to clean it up to a nice smooth and straight finish on each side. The planer seems to cut the plastic easier than wood.
Cheers,
Glenn.
 
KarlJ

Guru

Joined: 19/05/2008
Location: Australia
Posts: 1178
Posted: 09:11am 25 Jan 2010
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I picked up a few more today for some exercise, certainly keeps you fit.
Luck favours the well prepared
 
Trev

Guru

Joined: 15/07/2006
Location: Australia
Posts: 676
Posted: 11:08am 30 Jan 2010
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I have used the drill, plenty of holes beside each other and ground the end of a hacksaw blade to fit into my jigsaw. I have used an axe but when I heard that someone used the chainsaw, well that did it for me, I use the chainsaw. Of course, I don't use the plastic bearing block, I just have a couple under the bench.

Dwyer takes them out with a hot steel pipe. Heats the steel pipe in the fire and drops it on the plastic and it falls out.

Trev @ drivebynature.com
 
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