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Forum Index : Windmills : Solid state relay suitable for brake

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carl1
Regular Member

Joined: 16/04/2007
Location: Australia
Posts: 79
Posted: 08:00am 26 Jul 2010
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Hello to all

Can anybody tell me if solid state relay is suitable to use as brake relay:

I would like to use a 3phase SSR to connect the 3 phases of my wind generator to 3 Thermistors. ( soft brake )

SSR data: input DC 3-32V, output 520vac 25a

Is the ac output side only conductive at a certain min. voltage or frequency?

SSR like this:
http://cgi.ebay.com.au/ws/eBayISAPI.dll?VISuperSize&item=140 429818845

cheers Harald
 
davef
Guru

Joined: 14/05/2006
Location: New Zealand
Posts: 499
Posted: 08:26am 26 Jul 2010
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Link doesn't work for me.

Try dropping a copy of it into the message using 4th button along just above the message window.

520V at 25A = 13Kw (each phase) How much power do you hope to generate?

No minimum frequency, but maybe a maximum frequency. The voltage drop across a MOSFET output is fractions of a Volt. I am assuming they are MOSFETs. If you are turning a MOSFET switch on using a rectified voltage derived from the 3 phase there will be some minimum, like 5-10Volts. But, you aren't worried about having to turn them on at low voltage.

How much power can these thermistors dissipated? Can you provide a link to these beasts?

 
carl1
Regular Member

Joined: 16/04/2007
Location: Australia
Posts: 79
Posted: 09:32am 26 Jul 2010
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Hi Dave

first :Forget the link I put in. I will put new one in.

Here are more details:

The thermistors get connected between the phases before the rectifier, more or less in parallel with it when the relay is on. So Ac is going across the NTC and only part of the load/ amps per phase.So the moment the Voltage drops below battery voltage the thermistors take all of the load and slows the generator down.

Thermistors: Typ Ametherm SL32 2R025
Resistance @ 25°C 2.0 Ω ± 15%
Max Steady State Current Up to 65°C 25.0 A
Max Recommended Energy Rating 300.0 J
Actual Failure Point of Instantaneous Energy 548.0 J
Resistance @ 100 % of Maximum Current 0.024 Ω
Resistance @ 50% of Maximum Current 0.055 Ω
Body Temperature at Maximum Current 236 °C
Dissipation Constant 45.4 mW/°C

They might be a bid to big for my wind generator:
output max 500 Watt, 12v,@ 960rpm, 80hz, 10- pole motor.

Relay 3-phase or 3 in series SSR relay, 15amp would be enough.
like
SSR relay

or SSR 3-phase

On the data for output voltage on SSR there is always a voltage range nominated.

So the question is when the generator is slowed down, voltage close to 0, frequency as well close to 0, does a SSR stays conductive on the output side?

thanks Harald

Edited by carl1 2010-07-27
 
davef
Guru

Joined: 14/05/2006
Location: New Zealand
Posts: 499
Posted: 08:37pm 26 Jul 2010
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//www.crydom.com/en/Products/Catalog/AdvancedWebPage.aspx]da tasheet on this page[/URL]

They only appear to give ratings from 43-67Hz or 50-60Hz, so you are trying to navigate uncharted waters.

Minimum turn-on voltage 4.0 Volts. You would be deriving your control voltage from the battery bank so no problem here.

They have low capacitance, so would have expected a fairly max operating frequency. Maybe an email to the manufacture would get you some real test data.

Just curious about the reason for doing this. Is this so you don't need to build a diversion load? Save wear and tear on the gennie when the batteries are fully charged?

Will these thermistors provide enough braking at high wind speeds or do you have another way of handling that?

 
Chipboy
Newbie

Joined: 13/12/2006
Location: Australia
Posts: 16
Posted: 10:05pm 31 Jul 2010
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Be cautious with SSR they are designed for the 50/60 Hz power we normally use, the high frequency AC from a mill will give issues with the zero crossing detecton, I daresay it will not be fast enough to work reliably.

Matt
VK4KLM
Wind wannabe
 
VK4AYQ
Guru

Joined: 02/12/2009
Location: Australia
Posts: 2539
Posted: 03:08am 01 Aug 2010
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Hi Carl

If you want to go this way why not use a conventional 3 phase relay, I have seen them for sale 80 amp on ebay for $30/40 240 volt coil could run off the inverter and wouldn't run long enough to be a problem. No frequency problems to worry about, once the mill is stopped no current, you could use a three pole switch for holding.

All the best

Bob
Foolin Around
 
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