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AS A RECENTLY NEW MEMBER ( ALTHOUGH I HAVE READ A LOT ABOUT RE ON THIS SIGHT) I HAVE SEEN A LOT WRITTEN ABOUT BLADES MADE FROM PVC TUBING. BUT!!! HAS ANY BODY THOUGHT OF USING ALUMINIUM TUBING. SAME PRINCIPLE BUT COSTLIER. SHOULD OUT LAST PVC. CHARLIE Edited by GADGETS 2010-04-27
VK4AYQ Guru Joined: 02/12/2009 Location: AustraliaPosts: 2539
Posted: 02:13pm 26 Apr 2010
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Hi Gadgets
In the past I have used alum flat bar 150 x 12 and twisted the blades in a jig to give near constant pitch and with a airfoil shape machined on before twisting. They where quite successful but beyond the capability of the average builder as heavy milling equipment is needed, I have tried the tube ones but not very successful as the dia tube is expensive and hard to get 150 x 4 mm 6061 alloy it was hard to get them profiled properly and they didnt start very well, may work better on a high speed PMA with no cogging, they produced around 70% the power of the twisted blades on an old 32 volt field excited generator. I see some blades on ebay now that are formed in a cnc die press they may be better, one day I will buy a set to try out. There are some excellent extruded blades advertised on the forum, they are not twisted but by all reports are an excellent performer up to 700 rpm reasonable price and a hub kit available, well worth a try in the 2.5 to 3.5 meter diameter range. OZAX engineering I think