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Forum Index : Electronics : Soft start 3kva transformer

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Haxby

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Joined: 07/07/2008
Location: Australia
Posts: 418
Posted: 11:10pm 28 Mar 2021
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Hi all,

I have a 3 kVA isolation transformer that trips the circuit breaker on switch on. What's the usual way to stop that happening? NTC thermistor? Or resistor "precharge"?
 
Revlac

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Joined: 31/12/2016
Location: Australia
Posts: 961
Posted: 12:07am 29 Mar 2021
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What style of transformer is it?
Been using a 2kva in the house no problems starting, its Double C Core I think.
Its runs from a HF Inverter, just plug in and it works.
Cheers Aaron
Off The Grid
 
Haxby

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Joined: 07/07/2008
Location: Australia
Posts: 418
Posted: 01:08am 29 Mar 2021
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It's a toroidal transformer. It trips a C curve RCBO about once every 3 times I plug it in. I got it off eBay so I'm not sure of its history.
 
Warpspeed
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Joined: 09/08/2007
Location: Australia
Posts: 4406
Posted: 01:57am 29 Mar 2021
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Pretty typical for commercial toroidal transformers that run at a fairly high flux density.

All you can do is soft start it through a series resistor for a second or two.

How about a three position switch ?  off/soft start/on
Cheers,  Tony.
 
rogerdw
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Joined: 22/10/2019
Location: Australia
Posts: 792
Posted: 02:27am 29 Mar 2021
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I occasionally work on gear that has a pretty gutsy NTC thermistor in series with the mains input.

One I replaced was on a decent sized switch mode power supply (27V 22A) and the replacement I found was from element14  ...  part number 2113008

It's 2.5 ohm and good for 15 amps.

Resistance @ 100% Max Current: 0.03 ohms

Resistance @ 50% Max Current: 0.07 ohms

Datasheet here  ... http://www.farnell.com/datasheets/1598322.pdf

I've often wondered if they would be useful for some of this work where we worry about toroid windings or capacitor charging inrush blowing fuses and circuit breakers all the time.

This link shows their offering up to 50 amps max steady state current  ...

https://au.element14.com/c/circuit-protection/thermistors/inrush-current-limiting-icl-ntc-thermistors
Cheers,  Roger
 
Haxby

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Joined: 07/07/2008
Location: Australia
Posts: 418
Posted: 07:41am 29 Mar 2021
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Ok NTC thermistor sounds like the easiest solution.

Thanks all!
 
InPhase

Senior Member

Joined: 15/12/2020
Location: United States
Posts: 178
Posted: 06:22pm 29 Mar 2021
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Light bulb in series with the line and a switch to bypass it?
 
Warpspeed
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Joined: 09/08/2007
Location: Australia
Posts: 4406
Posted: 10:20pm 29 Mar 2021
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Thermistors work fine for a fixed occasionally switched heavy load, but may have issues with a general purpose workshop type isolation transformer used for testing purposes.

See how it goes, but a thermistor need time to cool before the protection fully resets.
Rapid cycling of the on/off switch with a hot thermistor will not provide the expected surge protection.

Still, a very big step in the right direction.
Cheers,  Tony.
 
Solar Mike
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Joined: 08/02/2015
Location: New Zealand
Posts: 1122
Posted: 11:49pm 29 Mar 2021
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Jaycar sell a kit for "Soft Start" anti surge applications, see Kitset , based on an article from silicon chip mag, july 2012.

I have built two and they work well, when powering things like drop saw's with inverter AC supply; no reason it wont work with a transformer, noted that the kit rating is 10 amps.


Cheers
Mike
Edited 2021-03-30 09:50 by Solar Mike
 
poida

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Joined: 02/02/2017
Location: Australia
Posts: 1387
Posted: 08:21am 30 Mar 2021
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  InPhase said  Light bulb in series with the line and a switch to bypass it?


why not?
cheap.
easy to do.
wronger than a phone book full of wrong phone numbers
 
Pete Locke
Senior Member

Joined: 26/06/2013
Location: New Zealand
Posts: 178
Posted: 08:17am 31 Mar 2021
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  InPhase said  Light bulb in series with the line and a switch to bypass it?


The humble incandescent lamp has served me well in the industry as a fuse when repairing things. It will show you when something isn't right, and not blow anything else up in the process. Apart from real estate it may take, it's a brilliant....oh crap, unintended pun....anti surge/fuse option.
Cheers
Pete'.
 
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