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Forum Index : Electronics : slip rings

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HeadsUp
Regular Member

Joined: 06/12/2009
Location: Australia
Posts: 43
Posted: 12:46am 18 Jan 2010
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anyone able to point me at slip ring assemblies off the shelf ?

hoping to get one with 4 poles so i can put 3 phases through it plus a lightning rod earth........... yeah..... means its got to be a heavy duty mutha

 
GWatPE

Senior Member

Joined: 01/09/2006
Location: Australia
Posts: 2127
Posted: 01:23am 18 Jan 2010
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Forget about using slip rings for lightning conduction. Use the tower. Try and keep electricals well insulated from the tower, and use a good earth stake at base of tower, well bonded to the tower, so shortest path is down the tower. Very hard to protect against a direct hit. Insulation and physical separation of electrical paths offers most protection. MOV on inputs to sensitive components can offer protection from leakage from main strike.

Gordon.



become more energy aware
 
HeadsUp
Regular Member

Joined: 06/12/2009
Location: Australia
Posts: 43
Posted: 01:57am 18 Jan 2010
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thanks but lightning destroys slew bearings

in small turbines the bearings would only be worth $20 - 30 so its not a big deal and wouldnt matter , but on bigger units from 10 kW and above a slew bearing could be a couple of thousand to replace , plus , if you rely on the slew bearing to carry lightning to the ground it may not provide a perfect conduction and the lightning may try to find a path through other things causing more damage.

i know the large 100 kW plus turbines have lightning conductors in each blade , but i wont be going to that extent while i have insulated material like GRP for blade construction , thinking more of a lightning rod at the top of the nacelle , with 35 mm sq cable to carry it down to an earth stake.

where people use indirect drive , a rubber flexible coupling can double as an insulator to protect the generator , but direct drive would require a bit of deeper thought to protect inverters.

i have used many lightning protectors on AC mains , phone lines , TV antennas and CCTV systems , but never played with 3 phase stuff so i am all ears if anyone has suggestions

found these with an online search but they are only 3 phase , we really want protection on the DC input before it gets to the rectifier




http://www.cattech.com.au/lightningman/item.jsp?item=DSD340T NC275&backPage=product.jsp&STMP=100118095537983
 
GWatPE

Senior Member

Joined: 01/09/2006
Location: Australia
Posts: 2127
Posted: 03:57am 18 Jan 2010
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On my windmill, the tower extends upwards through the Yaw bearings. I have slip rings. The Nacelle is free to rotate around the Yaw bearings, but solid steel extends up through the centre. A lightning rod could be attached to the solid steel, and extended to above the blade height. This might not be possible on a sleeved pipe bearing system with the wires feeding down the centre without slip rings.

On another track, I lived in lightning central "Darwin" and had many coax to UHF antennae blown out, with the transmitter surviving. The single loop in the coax, just under the antennae, provided a big enough resistance for the energy to preferably burn through the loop and continue down the tower. This could work with a windmill as well.

Gordon.


become more energy aware
 
HeadsUp
Regular Member

Joined: 06/12/2009
Location: Australia
Posts: 43
Posted: 04:25am 18 Jan 2010
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  GWatPE said   On my windmill, the tower extends upwards through the Yaw bearings. I have slip rings. The Nacelle is free to rotate around the Yaw bearings, but solid steel extends up through the centre. A lightning rod could be attached to the solid steel, and extended to above the blade height. This might not be possible on a sleeved pipe bearing system with the wires feeding down the centre without slip rings.


Yes that could work effectively ,small diameter tube passing right up through the center of the nacelle ,lightning rod attached to top of tube and a hollow slip ring assembly could still be slid down over the tower upper tube , provided the cables are well insulated where they pass through to the center of the pipe , the slip ring brush carrier is then fixed to the nacelle chassis

  GWatPE said  
On another track, I lived in lightning central "Darwin" and had many coax to UHF antennae blown out, with the transmitter surviving. The single loop in the coax, just under the antennae, provided a big enough resistance for the energy to preferably burn through the loop and continue down the tower. This could work with a windmill as well.

Gordon.




brilliant .

didnt know about putting a loop in coax but it sounds like that works perfectly well

i have used coax / BNC surge protectors inline before on CCTV cameras ( cost around $ 45 each )

i just got an email reply from http://www.lightningman.com.au/index1.html , very smart boy

he has advised me of 50 zillion aspects to protection systems i wasnt aware of with a two page email

i will post the gist of it here after work .Edited by HeadsUp 2010-01-19
 
imsmooth

Senior Member

Joined: 07/02/2008
Location: United States
Posts: 214
Posted: 03:39am 19 Jan 2010
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I used a mercury slip ring. You can see its implementation here.

I have had no trouble with it. It works great.Edited by imsmooth 2010-01-20
 
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