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Forum Index : Microcontroller and PC projects : Enclosure with charging contacts...

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Phil23
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Joined: 27/03/2016
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Posted: 09:56pm 29 May 2019
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  palcal said   I ordered a wireless charging pad and receiver and they came today,


Would you be able to put up a link to the items.

I've got 3 coils here; think maybe intended in add-ins for a Galaxy S3, but can't get power from them; presume some signal is required on the third connection which is not straight forward.

Looking for a more generic receiver.
 
CaptainBoing

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Posted: 10:17pm 29 May 2019
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  palcal said  
Do you mean do I still have my marbles after suggesting something so silly or am I OK. If the latter, sure never been better. I will be even better still when I find out what this adhesive pad is for.


not silly - no-one born knowing all the answers and as you say; better to ask

I think the pad is a magnetic screen... that was my reasoning anyway, seeing as it definitely doesn't work if I put it between the two coils and it is all cracked up (as if it were made of glass) but is ferrite looking... that's my story and i'm sticking to it until someone suggests something else.
 
PeterB
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Posted: 11:53pm 29 May 2019
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Good morning palcal et al

It is all explained in the data sheet for

VISHAY IWAS-4832FF-50

You young blokes never listen

Peter
 
Grogster

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Posted: 12:04am 30 May 2019
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Seems my guess was correct - it is a shield to protect the inductive coupling used in the wireless charging concept, from affecting nearby electronics.





This one also has an 'Attractor' - a little bit of iron in the middle of the coil to help the coupling.

Therefore, I expect the little black pad things go on top of the coil, with the coil sitting on the charger base, to stop any radiated magnetic field perhaps annoying nearby electronics. That would seem to be the situation.

EDIT: "You young blokes never listen." - sometimes we need a prod from the older wiser members! Edited by Grogster 2019-05-31
Smoke makes things work. When the smoke gets out, it stops!
 
PeterB
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Posted: 12:17am 30 May 2019
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Good morning Grogster.

You can leave out the wiser but thanks anyway.
I tend to think of this as a 2D loop stick

Peter
 
palcal

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Posted: 04:33am 30 May 2019
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@ PeterB thanks for the younger bit but I'm pushing 76.
"It is better to be ignorant and ask a stupid question than to be plain Stupid and not ask at all"
 
PeterB
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Posted: 04:42am 30 May 2019
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palcal

Only 76.................

I'm pushing 82 so you can call me sir or Mr. in future.
But at least I'm not pushing up daisies.

I hope all the above solves your problem.

Peter
 
palcal

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Posted: 05:49am 30 May 2019
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Yes all clear now thanks.
@Phil23
This is the receiver here

and the pad here
"It is better to be ignorant and ask a stupid question than to be plain Stupid and not ask at all"
 
Grogster

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Posted: 06:34am 30 May 2019
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The little shields DO make a big difference to the charging current.
Without it, charger current is 230mA or so, with the little shield placed on top of the charging coil - which is on the charger pad - the current jumps up to around 520mA or so. This is using a 5v @ 2A USB plug-pack/wall-wart thing.

I might try a 10W charger, as the one I have is 5W, so a more grunty one should be able to charge faster, yes?
Smoke makes things work. When the smoke gets out, it stops!
 
JohnS
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Joined: 18/11/2011
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Posted: 07:04am 30 May 2019
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  PeterB said   Good morning palcal et al

It is all explained in the data sheet for

VISHAY IWAS-4832FF-50

You young blokes never listen

Peter

Vaguely in defence... I looked that device up but couldn't quickly find - or understand - the relevant information :(

Thanks, though!

John
 
PeterB
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Posted: 08:02am 30 May 2019
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G'Day JohnS

palcal & grogster opened their eagerly awaited new toys and were mystified when a strange lump of an unknown stuff fell out. The data sheet gives enough information to indicate what it is all about.
It is possible my humor does not work well in other countries. If so, sorry about that.
In fact, I'm not sure it works very well in Oz but as an Electronic Engineer I worked with Mechanical. Engineers. & Scientists and those still alive still talk to me and we did have a lot of fun.

Peter
 
CaptainBoing

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Posted: 09:17am 30 May 2019
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  Grogster said   The little shields DO make a big difference to the charging current.
Without it, charger current is 230mA or so, with the little shield placed on top of the charging coil - which is on the charger pad - the current jumps up to around 520mA or so.


dammit why did I stop my testing where I did? Once I had determined the "blocking" effects of the pad, I stopped thinking about stuff... must be getting senile!

Your measurement without tallies fairly spot-on with my own - although it was difficult to determine precisely as my ammeter has a 200mA range and the next is 20A, so it was off-scale on the lower and not registering on the upper. The current setting on the electronic load is only ever an approximation and it was complaining on the lowest setting of 200mA... so I had a meter that was saying it was above, and a load that was saying it was below... that's a ball-park figure if ever I saw one!
 
JohnS
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Posted: 10:21am 30 May 2019
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PeterB - no need at all for apologies.

I should've tried harder, perhaps, but software is my thing, really.

CB - If it raises the current is that because more power is being usefully transferred across?

John
 
CaptainBoing

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Posted: 12:02pm 30 May 2019
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Yeah I guess so - the magnetic field is the only energy available so i 'spose it has to be that.

Like I said, I am not into magnetics much - some of the stuff on here about rewinding inductors and transformers... I get the basic principal of it but it is still a dark art to me.
 
CaptainBoing

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Posted: 02:29pm 02 Jun 2019
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OK, so I had an hour or two to potter...

I made a vid here that shows my findings regarding these banggood wireless charger kits/modules.

I have to say, that the little "ferrite" sticker seems to make things worse. And beware the voltage collapse as you start to draw current from them. I think to be on the safe side, you need to limit your current expectations to about 500-600mA, above this they start to behave quite oddly with no clean o/c shutdown (and it gets hot). Even with a moderate load (200mA) there was about a volt of noise - 20%! It needs some good Smoothing & filtering.

enjoyEdited by CaptainBoing 2019-06-04
 
PeterB
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Posted: 11:31pm 03 Jun 2019
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Good morning CB

I think your "little ferrite sticker" is probably meant as extra shielding between the receive coil and other electronics. Looking at the waveform does indicate a lot of noise.
Good luck

Peter
 
Boppa
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Posted: 09:42am 04 Jun 2019
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I'm not sure if these ones suffer the same issue, but quite a few 3d printers/makers have found these wireless chargers can get hot enough to melt their printed cases

Not saying these particular ones can, but something for people playing with them to be aware of
 
PeterB
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Posted: 09:52am 04 Jun 2019
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G'Day Boppa et al

The upside of that is there are people out there who are 3D printing cases for these things. Grogster, CB etc have another avenue. It goes on & on & on.........

Peter
 
CaptainBoing

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Posted: 10:46am 04 Jun 2019
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@PeterB I agree with you - it is effective enough as a shield to stop the inductive coupling completely - i.e. when placed between the two coils, no (appreciable) energy transfer occurs, so yep I think you are spot on. Just didn't expect it to "steal" 20% of the transferred energy when simply close to it.

@Boppa The "transmitter" doesn't get very warm - it is discernible but nothing to worry about that I saw. The "receiver" on the other hand; the board was uncomfortable to touch at *all* levels. It seemed that once it had gone on the juice there is a considerable amount of heat generated. I couldn't really equate this with current draw, it seemed just as bad at 200mA as at 600. When I say hot, it was too much for a finger over time but not enough to cause rapid withdrawal accompanied by swearing, so probably abound 60-70C. From this observations there isn't enough heat to melt PLA (160+C, I have touched an active extruder nozzle and that does produce swearing) but I reckon it would cause a relaxing and visible change in any plastic in contact with it.

regards

hEdited by CaptainBoing 2019-06-05
 
Boppa
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Posted: 11:18am 04 Jun 2019
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Some have reported measured temps as high as 80C, which wont cause a fire, but has caused 3d printed cases to visibly 'droop' under the combination of weight and temperature

I would be worried more about a deforming case causing things to move together enough to cause a short or whatever
Was just a 'headsup' for those playing with them
 
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