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Forum Index : Microcontroller and PC projects : How do you power Micromites?

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lew247

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Joined: 23/12/2015
Location: United Kingdom
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Posted: 01:07pm 06 Jan 2018
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Some of you have remote mounted or externally mounted Micromites
How do you power them?
I am looking for ways to power my weather station when I mount the outdoor unit but I can't find any way to do it reliably

I've been using 18650 3.7V 3A (3000mAh) batteries and with 4 of them in parallell (12 amps) this will power it for around a month

I was hoping to use solar charging to recharge the batteries, and while during the summer months it did charge the batteries a bit, now in the winter months it's not getting any charge

I'm using a 25W 12V solar charger with a solar charging circuit that converts the 12V to 4.2 to charge the batteries

Any other suggestions on how to power external Micromites in conditions where the sun isn't strong enough to charge batteries?
 
Azure

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Joined: 09/11/2017
Location: Australia
Posts: 446
Posted: 01:51pm 06 Jan 2018
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First thing I would do is try and work out the average daily power requirement of your weather station.

If you can't do don't want to run power to the outdoor unit then power required will be needed to try and work out what can be done.
 
robert.rozee
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Joined: 31/12/2012
Location: New Zealand
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Posted: 03:06pm 06 Jan 2018
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12000mAh divided by (30 days * 24 hours) = 17mA (approximately).

i'd be really surprised if your solar panel, even on a dim day, couldn't provide enough energy to keep your batteries topped up. are you 100% sure your charger circuit is working correctly? you only really need a single 18650 cell, which will rarely see more than about 10% discharge overnight given the above 17mA current consumption.

you might like to set up your solar panel at ground level, connected via the charger circuit to just a single 18650 cell. as a simulated load, use a 180 ohm resistor across the cell (4.2 volts / 180 ohm = 23mA). monitor the cell voltage and the charging current. a couple of good-old-fashioned analog multimeters are ideal for this job. i'd expect the cell voltage to ramp down from 4.2 volts slightly overnight, and then rapidly come back up to 4.2v during the first hour of sunlight in the morning.

due to the very low discharge level (10%) i'd expect a good quality LiIon cell to have a service life of quite a few years.

btw, your charging circuit is also current-limited, isn't it? LiIon requires CC as well as CV when charging.

cheers,
rob :-)
 
Phil23
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Joined: 27/03/2016
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Posted: 08:42pm 06 Jan 2018
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Hi Lew,

There's quite a lot of little Li-Ion charge modules about.
I use one with a pair of 18650's to run the FARS on my Weather Station.

Some use a TP4056, specifically a charge controller, & many also have a BMS chip (Battery management system), to prevent over discharge.

Have a look at some of these.

I've also junked a few cheap Phone Juice Banks as well for their modules & batteries.

Modules are always fine, but the batteries are generally pretty low grade.

Cheers

Phil.
 
twofingers

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Joined: 02/06/2014
Location: Germany
Posts: 1593
Posted: 09:05pm 06 Jan 2018
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  lew247 said   I've been using 18650 3.7V 3A (3000mAh) batteries ...

Which brand of Li-Ion batteries? Maybe you should check the capacity.
causality ≠ correlation ≠ coincidence
 
kg4pid
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Joined: 08/03/2015
Location: United States
Posts: 50
Posted: 12:44am 07 Jan 2018
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I wanted to use some Li-Ion cells but then I saw this....

http://batteryuniversity.com/learn/article/charging_at_high_and_low_temperatures

"Many battery users are unaware that consumer-grade lithium-ion batteries cannot be charged below 0°C (32°F). Although the pack appears to be charging normally, plating of metallic lithium can occur on the anode during a sub-freezing charge. This is permanent and cannot be removed with cycling. Batteries with lithium plating are more vulnerable to failure if exposed to vibration or other stressful conditions. Advanced chargers (Cadex) prevent charging Li-ion below freezing."

It got down to 6F / -14C a few days ago and we were below freezing for about 5 days. I have not found a suitable battery for cold weather other than the old lead acid.

Max
 
redrok

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Joined: 15/09/2014
Location: United States
Posts: 209
Posted: 02:06am 07 Jan 2018
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Hi kg4pid;
  kg4pid said  I have not found a suitable battery for cold weather other than the old lead acid.
Max
I agree. Good old reliable lead acid starting batteries are the most reliable I have found for low power remote applications.
1. Use smaller size, possibly lawn tractor types.
2. Use "Wet Cell" types. Ya, the ones that have caps, that way they can be watered if needed.
3. Trickle charge continuously at 1% or 2% of the "Amp Hour Capacity", no regulation required. I like 1% for new batteries and 2% for a bit older. Again, you should check if water is needed periodically.
4. I use 12V types but 6V is also a good choice.
5. Starting wet cell batteries are generally much cheaper and lighter than deep cycle types.

I have 1 "New" battery that is 20 years old and another "Well Used" battery with 10 years. These have been very reliable.

The loads are quite low and would easily run for a couple of months before the charge would get to 90%. They have never been fully discharges.

redrok
 
lew247

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Joined: 23/12/2015
Location: United Kingdom
Posts: 1702
Posted: 11:10am 07 Jan 2018
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They are genuine 3500mAh Panasonic batteries, and maybe "30" days was a little optimistic
The unit draws around 35mA when not transmitting data and around 65mA when it is.

I started off with the Solar cells going into a 5v regulator feeding a TP4056 module to charge the battery, this was working in the summer but now it gets no charge whatsoever as it's winter.

I then bought one of THESE solar chargers but unfortunately it's still giving no charge to the batteries, the sun doesn't seem to be strong enough in the UK during winter

This unit is only giving 1.55V to the battery to charge it which obviously isn't anywhere near enough.
The input from the Solar cells is 14.9V so plenty of voltage, I'm guessing nowhere near enough current though from the sun in this part of the world
 
kg4pid
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Posted: 05:53pm 07 Jan 2018
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If you have 14.9V from the solar panel and it's not charging then you have something else wrong. If the 1.55V is the voltage at the battery then your batteries are most likely bad, as that is well below the cutoff for a good battery. Were these protected cells? Were they charged below freezing? Have you checked the charging circuit?

Max
 
lew247

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Joined: 23/12/2015
Location: United Kingdom
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Posted: 06:13pm 07 Jan 2018
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  kg4pid said   If you have 14.9V from the solar panel and it's not charging then you have something else wrong. If the 1.55V is the voltage at the battery then your batteries are most likely bad, as that is well below the cutoff for a good battery. Were these protected cells? Were they charged below freezing? Have you checked the charging circuit?
Max


The batteries are fine, they are new and work perfectly
I said I have 14.9V from the solar panel INTO the charging circuit and only 1.55 out of the circuit which goes down to zero when the clouds get heavy and at night.
 
JohnS
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Joined: 18/11/2011
Location: United Kingdom
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Posted: 07:35pm 07 Jan 2018
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Well why don't you have a decent charging voltage coming out?

Worst case it would be at low current but the voltage should be OK - right?

John
 
palcal

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Joined: 12/10/2011
Location: Australia
Posts: 1993
Posted: 07:41pm 07 Jan 2018
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Hi Lew,
AS kg4pid said do you have any protection circuit such as THIS It will charge the cell to about 4.2v and cut off when the cell reaches about 2.4v. Over discharging Li ion cells will cause them to fail.
Paul.
Edit. When you say you only have 1.55v from the charger is this with the cell connected. If only 1.55v with no cell then the charging circuit is faulty. Even shining a bright electric lamp on the solar cell should cause it to charge.
Edited by palcal 2018-01-09
"It is better to be ignorant and ask a stupid question than to be plain Stupid and not ask at all"
 
lew247

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Joined: 23/12/2015
Location: United Kingdom
Posts: 1702
Posted: 08:15pm 07 Jan 2018
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I have protected LI batteries with the protection built in

4 of these



I have a 12V solar charger going into this



The charger part is based on the LT3652 solar charger IC and charges lithium batteries (Li-Po, Li-ion, LiFePO4) at a rate of 1000mA (can be set to 2A max)

Tomorrow when the sun is out I'll measure the current coming from the Solar cells

In the summer I was using one of these fev via a 5v regulator to drop the 12V down to 5V



This was working fine during the summer but once autumn came it stopped working, I thought it might be the module so changed it for another and then eventually got the proper solar charging board I'm using now
Edited by lew247 2018-01-09
 
TassyJim

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Joined: 07/08/2011
Location: Australia
Posts: 6283
Posted: 09:42pm 07 Jan 2018
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Your charger has a limit of 1 amp at 4.2 volts
Allowing for losses in the conversion, lets call that 5 watts required.

Your solar panel is 25 watts so even allowing for the London smog, there should be plenty available from your solar panel for a reasonable period of the day.

You need to measure the current coming from the solar panel and the current going into the battery with the load disconnected at (roughly) the same time. Also need the battery terminal voltage.

Measuring the output with the battery disconnected will confuse the controller.

With one amps out of the unit, there should be approximately 300mA coming from the solar panel.

If ned be, discharge the batteries a bit so you should be getting the full one amp charge.

The 14.9V you are seeing will be the 'Maximum Power Point' of the solar panel which is set by the trimpot on the controller. 14.9 sounds about right. The rating plate on the panel will have the correct figure for your panel.

Jim

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lew247

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Joined: 23/12/2015
Location: United Kingdom
Posts: 1702
Posted: 12:25pm 08 Jan 2018
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I measured the current as well as the voltage from the solar cells today just after midday
Voltage 14.9V but the current is only 8.9mAh
I guess the sun really isn't strong enough to give any decent amount of current out of this cell pack
 
redrok

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Joined: 15/09/2014
Location: United States
Posts: 209
Posted: 03:35pm 08 Jan 2018
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Hi lew247;
  lew247 said   I measured the current as well as the voltage from the solar cells today just after midday
Voltage 14.9V but the current is only 8.9mAh
I guess the sun really isn't strong enough to give any decent amount of current out of this cell pack
Just to characterize the solar panel:
1. The panel Open Circuit Voltage? I.e not connected to anything.
2. The panel Short Circuit Current? Ya, dead shorted current through the meter.
3. What type of panel? Silicon or thin film?

Silicon generally has visible cells.
Thin film is generally made with Stripes.

This will give us a lot of information.

redrok
 
kg4pid
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Joined: 08/03/2015
Location: United States
Posts: 50
Posted: 06:00pm 08 Jan 2018
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  lew247 said   I measured the current as well as the voltage from the solar cells today just after midday
Voltage 14.9V but the current is only 8.9mAh
I guess the sun really isn't strong enough to give any decent amount of current out of this cell pack


I think your logic is flawed. You're not showing much current because the load (your charger) is not attemping to charge your battery. Either your charger is bad or your batteries are. The supply voltage and load determine current flow. Without a load you have no current.

Connect a small 12V light bulb or any small load that would draw about 1 amp directly to the solar panel. You should see the solar panel voltage drop some. How much it drops depends on how much sun your panel is receiving. Now measure current. I suggested a light bulb because you will see instantly that your panel is working or not.

Max
 
lew247

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Joined: 23/12/2015
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Posted: 06:02pm 08 Jan 2018
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I’ll try that tomorrow once the sun returns 😊
 
redrok

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Posted: 06:13pm 08 Jan 2018
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Hi lew247;

Do the measurements I suggested.
We will get more information.

Measuring current while the load is present can be very misleading.

redrok
 
TassyJim

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Joined: 07/08/2011
Location: Australia
Posts: 6283
Posted: 09:27pm 08 Jan 2018
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  lew247 said   I measured the current as well as the voltage from the solar cells today just after midday
Voltage 14.9V but the current is only 8.9mAh
I guess the sun really isn't strong enough to give any decent amount of current out of this cell pack

I agree that open circuit voltage and short circuit current readings are needed.

You don't need much sun to get better readings than that. A shadow on one of the cells will really shut the whole panel down.

Are you sure a squirrel hasn't shat on the panel?

Jim
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